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Reduction in NOx and CO emissions with Evolve Technologies Dynamic Coal Flow Monitoring System.

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.05%

Increase in heat rate efficiency through balanced coal distribution.

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0

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Reduction in unburnt carbon in fly ash, optimizing fuel utilization.

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₹

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.77L

Daily savings per plant by reducing unburnt carbon with Evolve Technologies Dynamic CFMS.

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Evolve Technologies

Evolve is a pioneer in Coal Flow Measurement Systems (CFMS), providing advanced monitoring and balancing solutions for thermal power plants and industrial boilers. Our expertise lies in ensuring accurate coal distribution, reducing unburnt carbon losses, and optimizing overall combustion efficiency. With state-of-the-art technology, real-time analytics, and predictive maintenance insights, Evolve helps industries achieve higher fuel efficiency, lower operational costs, and reduced environmental impact.

Stat -01

0

%

Reduction in NOx and CO emissions with Evolve Technologies Dynamic Coal Flow Monitoring System.

Stat -01

0

.05%

Increase in heat rate efficiency through balanced coal distribution.

Stat -01

0

%

Reduction in unburnt carbon in fly ash, optimizing fuel utilization.

Stat -01

₹

0

.77L

Daily savings per plant by reducing unburnt carbon with Evolve Technologies Dynamic CFMS.
Our Story

Coal Combustion Optimization with Cutting Edge Technology

Evolve Technologies Dynamic Coal Flow Monitoring System is an innovative solution that continuously measures critical parameters like coal mass flow, temperature, and velocity in real-time. Using advanced microwave-based sensors, it ensures accurate and balanced coal distribution to burners, optimizing combustion efficiency while reducing harmful emissions such as NOx and CO. By controlling coal flow across all pipes, the system minimizes inefficiencies, improves fuel utilization, and enhances the overall heat rate of power plants.
The system is designed to support flexible power generation, allowing plants to efficiently operate at varying loads while maintaining flame stability. Its user-friendly software provides real-time data for seamless monitoring and adjustment of combustion processes, reducing manual intervention and enabling predictive maintenance. This leads to significant cost savings and offers a sustainable, high-performance approach to coal-fired power generation.
Dynamic CFMS

Dynamic CFMS

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Comprehensive Coal Flow Analysis with Cutting-Edge Technology for Flame Stability During Flexibilization

Our technical expertise spans across multiple categories designed to meet the toughest industrial demands. Whether it’s wear-resistant materials or cutting-edge flow management technologies, Evolve Technologies. delivers industry-leading products built for durability, efficiency, and sustainability. Explore our innovative solutions crafted to optimize performance and minimize downtime, ensuring your operations run smoothly and effectively
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Coal Mass Flow Measurement

Coal flow measurement is achieved using microwave-based sensors that continuously monitor the mass of coal moving through pipes from the pulverizer to the burners.

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Particle Size Segregation

The coal particle size spectrum has a strong impact on the combustion process. It influences ignition delay, combustion efficiency and LoI (loss on ignition),

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Coal Velocity Measurement

The electrostatic sensor also tracks coal particle velocity, ensuring a balanced air-to-fuel ratio for efficient combustion.

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Coal Temperature Measurement

Electrostatic sensors measure the temperature of coal particles as they flow through the pipe, ensuring the coal burns at optimal temperatures.

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Coal Rope Breaker

Evolve Technologies has developed a unique equipment to create turbulence in coal flow in a section of pipe and effectively breaks the high coal concentration areas.

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Coal Rope Detection

Coal rope detection involves identifying uneven coal distribution within the pipe, which can lead to inefficient combustion.

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Variable Orifice Valve

Imbalance in coal flow due to various length of pipe and various number of bends that creates unequal resistance in pipeline.

Key Advantages of the Evolve Technologies Coal Flow Monitoring System

The Evolve Technologies Dynamic Coal Flow Monitoring System enhances coal-fired power plants by ensuring precise, real-time control of coal distribution. This leads to improved combustion, reduced emissions, and lower operational costs. With cutting-edge sensors and easy-to-use software, the system delivers higher efficiency and sustainability in power generation.

Features and Benefits

Flexibilization

Flame Stability during low loads

Real-Time Monitoring

Capable of continuously measuring coal flow in real-time conditions using microwave-based sensors.

Accurate Coal Distribution

Ensures the mass, velocity, and temperature of coal in each pipe are within a permissible deviation of ±5%, for optimum combustion.

Emission Reduction

Combustion optimization results in NOx reduction, which is influenced by flame temperature and excess primary air velocity.

Predictive Maintenance

The system identifies flow imbalances, allowing early interventions and reduced maintenance costs.

Our Partners

We take pride in serving a diverse clientele across industries such as steel,
mining, cement, power, and petrochemicals.

Trusted by Community

At Evolve, our commitment to innovation, reliability, and performance speaks through the voices of our clients. From large scale government projects to private sector giants, our solutions have earned the trust of those who demand excellence.

Evolve Technologies successfully installed Variable Orifices and a Coal Flow Monitoring System in Unit 2, Mill D. During tests in September 2021, the system demonstrated accurate, real-time measurement and effective balancing of coal flow across all four PF pipes, achieving results within 5% of the average flow. Its diagnostic capabilities are expected to enhance combustion efficiency and support NOx emission control.

Maithon Power Limited
5.0

Variable Orifices and a Coal Flow Monitoring System supplied by M/s evolve technology. were installed in all four mills of Unit 1 at DSPM TPS, Korba East. Post-installation and coal pipe balancing in Nov 2022, the plant reported significant improvements, including better Gross Unit Heat Rate (GUHR), reduced unburnt carbon in both bottom ash and fly ash, and lower NOx emissions in flue gases.

Chhattisgarh State Power Generation Company Ltd.
5.0

Evolve Technologies supplied ceramic Variable Orifices for Units 1 & 2 of MB Power, Anuppur in 2015. After over 25,000 hours of operation, the orifices continue to perform reliably with excellent wear and erosion resistance. Adjustments during mill operations have been smooth, and the quality of ceramic tile fixing is noted as good. Overall, the performance of the orifices is rated satisfactory.

Hindustan Power Projects Pvt. Ltd.
5.0